We have successfully completed the disassembly of a BOPP production line with a working width of 10.6 m, located in the state of Georgia (USA), near Atlanta. The project encompassed comprehensive dismantling of the main Dornier line and associated technological equipment, including:
- auxiliary equipment and supporting infrastructure.
- Leybold 3.6 m vacuum metallizer
- film winding and slitting systems
The project spanned a total of five months and was executed in stages, under full technical supervision and with comprehensive logistical and assembly documentation.
Scope of Work and Logistics
As part of the project, our team carried out:
- disconnection of all utilities,
- mechanical, electrical, and automation disassembly,
- securing and labeling components for further transport and assembly,
- preparation of equipment for maritime and oversized transport.
As a result of the operations, 200 sea containers and 18 oversized loads exceeding standard transport dimensions were successfully loaded.
Projects executed abroad inherently involve additional logistical and coordination challenges. Thanks to the team’s experience and proven operational procedures, all stages of work were successfully carried out in the new environment. A key outcome was not only the completion of the task within the planned timeframe but also the high-quality assessment of execution by the client.
Summary of the project in the USA – dismantling of the BOPP line and associated equipment
The execution of the project in the state of Georgia was one of the most significant logistical and technical challenges we have undertaken recently. The scale of the investment, the weight and dimensions of the dismantled equipment, and the transcontinental nature of the transport required precise planning at every stage.
The disassembly of the main BOPP line with a width of 10.6 meters, along with advanced equipment such as the 3.6 m Leybold vacuum metallizer and the film winding and cutting systems, required the implementation of diverse component securing and labeling techniques. Logistics played a key role in the project – the preparation and coordination of 200 sea containers and 18 oversized transports demanded flawless organization and thorough knowledge of international transport regulations.
Each stage of the work – from system disconnection, through precise mechanical disassembly, to securing and loading – was carried out in accordance with the established schedule and applicable technical standards. An additional challenge was the integration with the local infrastructure and coordination with American external entities for transport, storage, and crane operations.
The completion of this project serves as further evidence that we possess not only the necessary technical resources and expertise in the disassembly of advanced industrial lines, but also extensive experience in managing multi-stage projects abroad. We are proud that, once again, we successfully met all client requirements – safely and on schedule.
Interested in a similar project? Our specialists are at your disposal – please contact us to discuss the details of potential cooperation.
